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Channel Melting Furnaces

Induction Channel Melting Furnaces

Induction channel furnaces are designed to fit most ferrous alloy foundry needs and are most well known for their continuous melting capabilities, maximum efficiency, flexibility (they can be used as melters, holders, off-peak melting, and have the advantage of holding large volumes of metal required for large or continuous casting), precise temperature control, low operating costs, and clean, quiet working conditions.

Channel furnace designs are typically configured in a vertical or drum layout. Where in a coreless furnace, the power coil surrounds the crucible, in a channel furnace, the induction field is concentrated around a channel loop housed within an inductor. This loop is attached to the uppercase (upper body), creating an induction field to heat colder molten metal within the channel loop. The inductor is the heart of a channel furnace and must be extremely reliable and predictable.

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Vertical Channel Furnaces

Vertical channel furnaces can be used for melting, holding, off-peak melting, and holding large volumes of metal required for large or continuous casting. The rugged, heavy steel construction is designed for long life under all foundry conditions. The furnaces are hydraulically titled and can be equipped with lift and swing lids for easy charging and slagging. The inductor cases are equipped with a machined flange that attaches to a mating flange mounted on the furnace body for quick inductor changes. 

 

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Rotary Drum Furnaces

Rotary drum furnaces are designed to accommodate foundries with restricted headroom or depth limitations. These furnaces can also be used for melting, holding, off-peak melting, and holding large volumes of metal required for large or continuous casting. They are constructed of heavy rolled steel plates with reinforced end plates. The ends of the drums are fitted with heavy steel rotating tires that surround the circumference of the furnace for added support. Furnace rotation can be accomplished hydraulically or with chain drive systems and hydraulic or air-operated doors can be provided to facilitate charging and slagging operations.

 

Melting Channel Super Heater
 

Superheaters

Superheaters are large drum furnaces with multiple high-power Jet-Flow™ inductors attached to the furnace body. They can be used to superheat blast furnace iron, as primary melters for cold scrap, or to perform a combination of both. Because of their massive size, superheaters are constructed with multiple heavy-duty steel ring sections and end caps that are assembled onsite. Rotation is accomplished with hydraulic cylinders or chain drive systems while hydraulically operated charge/slag doors facilitate operation, and the convenience of receiving and pouring metal simultaneously makes the superheater a viable solution for steelmaking facilities worldwide.

 

Melting Channel NiponSteel Yawata Superheater
 

Resources

Ajax TOCCO Magnethermic Corporation Quality Certificate

Ajax TOCCO Magnethermic Corporation Quality Certificate

Dec 15, 2022 by Ajax TOCCO Magnethermic

Induction Related Considerations in Investment Casting

Induction Related Considerations in Investment Casting

Aug 24, 2007 by Ajax TOCCO Magnethermic

Learn the basics of induction and how induction furnace systems play a critical role in investment casting.

Ajax TOCCO to Supply 30T Channel Induction Zinc Holding Furnace to Mining Company

Ajax TOCCO to Supply 30T Channel Induction Zinc Holding Furnace to Mining Company

Mar 01, 2015 by Ajax TOCCO Magnethermic

Ajax TOCCO Magnethermic supplies one stationary channel induction furnace for holding and maintaining at temperature a bath of molten zinc. Learn more.

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