Induction Heating for Fastener Manufacturing Applications

Ajax TOCCO Magnethermic has hundreds of global induction heating installations for fastener and wire heating applications. More than 100 years of induction heating expertise sets us apart from all other induction heating suppliers. New systems, spare parts, heating inductors, field service, process development and systems integration are all available from Ajax TOCCO Magnethermic. Variety & Reliability The TOCCOtron AC and the Pacer RF are the work horse power supplies for fastener and wire products industries with hundreds of installations globally. Their compact portable packaging, wide tuning window, efficient robust power circuit and simplicity of integration make them the preferred power supply for fastener and wire products manufacturers globally. Ajax TOCCO offers a wide variety of induction heating power supplies in both air cooled and water cooled configurations with power ratings from 3kW to 20MW and in frequency ranges from 50Hz to 500kHz. COMPACT REMOTE MOUNTED HEATING HEAD Compact remote mounted heating heads allow heating inductors to be easily mounted and integrated in many different locations within wire forming/heading machines. Remote heating heads allow the induction heating power supply to be mounted 3 or more meters from the work area. Customengineered inductors built with best industry practices minimize energy consumption, maximize production and uptime, and provide superior quality and repeatability CUTTING-EDGE THERMAL MODELING Ajax TOCCO Magnethermic employs the latest magnetics and thermal modeling resources to accurately predict heat profiles, optimize inductor design and accurately specify induction heater design specifications to meet each customer’s unique process requirements. PROCESS CONTROLS TECHNOLOGY Ajax TOCCO Magnethermic offers the latest in process controls technology, allowing users to record and trend critical process data for each individual part. This data can be exported and recalled for review at later dates as needed. Upper and lower process limits can be programmed ensuring the best possible quality one part at a time. Ajax TOCCO Low Power Products Ajax TOCCO has earned an outstanding reputation within the fastener and wire products industry for reliability through superior technology and quality of design. Our reputation carries on after the sale with outstanding service and support from highly-trained and dedicated field service engineers located strategically across North America and around the world. Ajax TOCCO is dedicated to maximizing the profitability of our customer partners. We are leading the way with new advanced process controls, data trending and new induction power source designs that minimize energy consumption and maximize process adaptability.		TOCCOTRON AC PACER RF   Download the PDF brochure